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View Full Version : Explain this!


Barry Wolk
01-07-2010, 12:09 PM
While working on my limousine I noticed that the roof assembly is made of 4 pieces. The pieces are butt-welded using a bronze welding rod. The steel pieces are isolated from each other by the bronze filler.

Before grinding, you can see a faint orange line.

http://i244.photobucket.com/albums/gg18/barry2952/Limo/IMG_3928.jpg

After grinding there's an accumulation of metal filings evenly spaced along the weld line as though the iron filings are being held magnetically. How can that be?

http://i244.photobucket.com/albums/gg18/barry2952/Limo/IMG_3926.jpg

Shelly Harris
01-07-2010, 02:45 PM
Could "electrolysis" have something to do with it?

Barry Wolk
01-07-2010, 04:32 PM
Could "electrolysis" have something to do with it?

You may have something. I immediately thought of the Bearded Lady, but then the thought passed as I thought about the slight current that happens when dissimilar metals make contact. I wonder if I have anything sensitive enough to check for current. Would an oscilloscope tell me anything? First I'd have to learn how to use it.

Chuck Lutz
01-07-2010, 07:44 PM
I wouldn't be surprised if it wasn't electomagnetic in some way. Opposing pieces of sheet metal with neg and pos charges (perhaps from grinding or static elec) grouping on a non-magnetic material (brazed area). The brass filler used our shop processes is called Everdur (Silicone Bronze).